Is Your Plant Suffering from Any of the Following Compressed Air Problems?
🔻 Low Air Pressure at End-Use Points
💸 High Energy Bills Due to Air Leaks
🔊 Noisy Compressor Room or Frequent Cycling
🌡️ Overheating Compressor or Frequent shutdowns
🛠️ High Maintenance Costs and Unplanned Downtime
⚙️ Inconsistent Air Quality Affecting Equipment or Products
🕳️ Undetected Leaks in Piping Network
📉 Declining Compressor Performance
💥 Pressure Drops Across Filters and Dryers
❗ Did You Know?
Compressed air accounts for, on average, 12% of industrial electricity usage, and in some cases, it can be as high as 40%.
Reducing your compressed air pressure by just 1 bar could lead to energy savings of up to 7%.
⚠️ Air is Free…Compressed Air is Not
Leakages Are Costing You More Than You Think!
Leaks in your system can account for 10% to 25% of the produced compressed air flow, which directly impacts the working pressure and lowers system efficiency. Even a 3 mm hole in your piping or system could cost you approximately ₹1.70 Lacs in wasted energy every year.
⚙️ Optimize Your Compressed Air System & Reduce Energy Costs!
At KK Marketing, we provide comprehensive Air Audit Services tailored for manufacturing plants, workshops, and industrial facilities using pneumatic systems.
Our audits are designed to detect inefficiencies, reduce energy consumption, and enhance system performance.
The Top 5 Targets of a Compressed Air Audit:
• Air Demand and Supply – Ensure you have the right compressors to meet your demand efficiently
• Plug the Leaks – Air leaks are a costly waste of energy and money
• Avoid Over-Pressurization – More pressure means more energy and increased risk of leaks. Lowering system pressure may solve many problems
• Bad Piping – Old piping, incorrect sizing, too many bends, and tees reduce the efficiency of your compressed air system
• Maintain Your Compressor System – Change air/oil filters, separators, and lubricants at the optimal time to prevent pressure loss and system damage
receive a comprehensive Air Audit Report including:
• Visual leak maps
• Pressure/flow charts
• Energy cost breakdown
• Professional recommendations for system improvement
The benefits from our energy audit do not end with lowering energy costs but also improving the overall efficiency of your production and positively affecting the bottom line.